Are you striving to streamline your product development process and get ahead of the competition? Rapid prototyping is the answer! This technology efficiently transforms your ideas into actual, interactive prototypes in no time.

In this article, we will explore What is rapid prototyping in product development?, types of rapid prototyping, rapid prototyping in design thinking, what are the benefits of rapid prototyping, & also the fundamentals of rapid prototyping along with an example for rapid prototyping in product development

So keep reading if you're ready to take your product development process to the next level!

What is Rapid Prototyping in Product Development?

Imagine making your vision a reality in just a few clicks without using costly materials and machinery or going through time-consuming processes.

Rapid prototyping allows you to construct a virtual model of your product or idea, which can then be used to develop and test various features and functionality. This can be accomplished using various materials ranging from simple sketches to complex 3D models. After creating your digital model, you might use it to build a physical prototype using a 3D printer or other manufacturing equipment.

Therefore, by creating a virtual model of your product or idea and using digital manufacturing technologies to manufacture genuine prototypes, you can improve your design in record time.

Benefits of Rapid Prototyping in Digital Product Engineering

It’s clear that if rapid prototyping is not implemented on time, you risk falling behind your competitors who bring new goods to market fast and more efficiently. Furthermore, failing to keep up with the most recent technological advances in product engineering can result in lost opportunities and an inability to capitalize on new trends.

Ultimately, failing to incorporate rapid prototyping into your product development process risks losing your competitive advantage and becoming obsolete in an ever-changing market. Here are a few examples of how rapid prototyping can benefit your business:

Increased speed

While traditional prototyping methods are time-consuming and may involve different steps, digital rapid prototyping, on the other hand, allows you to develop many versions of your design in just a few hours. This enables you to enhance your product and get it to market faster.

Greater adaptability

Another benefit of digital rapid prototyping is its adaptability. Because the entire process is digital, you can make changes and alterations to your prototype more quickly. This allows you to experiment with numerous design options and features until you discover the best fit for your needs.


In digital rapid prototyping, you can construct and test several iterations of your design using digital software and 3D printers without requiring expensive materials or equipment. This can lower the overall cost of digital product development and allow you to better organize your resources.

Better collaboration

Rapid prototyping can help increase team cooperation, especially in remote or scattered work situations. Team members can examine and provide input on designs in real time by sharing digital prototypes online, minimizing the need for physical meetings and boosting communication and productivity.

Improved quality

Lastly, rapid prototyping can help you by creating and trying out all versions of your design, and hence, detecting and addressing possible faults or design defects before the product is created. This can result in an improved final product.

As a custom software development and product engineering company, Rootquotient can walk you through the rapid prototyping process step-by-step, thus, helping you improve your product design & quality and achieve a competitive edge.

Types of Rapid Prototyping Techniques

The following are some of the most commonly used digital rapid prototyping techniques:

3D printing

3D printing is a popular method for creating physical prototypes using digital models. 3D printers use computer-aided design (CAD) software to create a 3D model, which is then printed layer by layer using various materials, such as plastic, metal, or resin. 3D printing is effective for creating complex shapes and structures quickly and efficiently.

For example, Adidas used 3D printing to create a prototype of its Futurecraft 4D shoe, which was released in 2018. The 3D-printed prototype allowed the company to test the design and functionality of the shoe before it was released to the market.

Additionally, Ford used 3D printing to create prototypes of its new Ford GT sports car, which allowed the company to test the design and functionality of the vehicle before it went into production.

Computer Numerical Control (CNC) Machining

Another way for making physical prototypes from digital models is CNC machining. CNC machines employ computer-controlled tools to cut and shape materials such as wood, metal, or plastic according to digital model specifications.

CNC-machined prototypes are used in practically every industry that requires precise machining. These sectors frequently demand working prototypes with features equal to the final product.

Apple is one of the companies that has used CNC machining in its product development process. They used CNC machining to create prototypes of their MacBook Pro, allowing them to test the design and functionality of the laptop before it was released to the market.

CNC-machined prototypes are also used in the aerospace industry, as this sector cannot afford any errors in machining its parts. As a result, it consistently uses rapid prototyping to test the functionality of innovations in materials and components, allowing the manufacturers to test the functionality of prototypes before using them in aircraft. Airfoils, landing gear ports, bushings, and other aerospace components are examples of CNC-machined prototypes.

Virtual Reality (VR) Prototyping

Virtual reality prototyping (VR) is a digital technique for developing virtual prototypes of products and concepts. Designers and engineers use VR technology to develop immersive and dynamic simulations of products and test them in a virtual world.

For example, Boeing used virtual reality prototyping to design and test its 777X airplane’s cockpit. This allowed Boeing to make changes to the cockpit design in real time, avoiding the need for physical prototypes.

Car manufacturers, such as General Motors and Ford, are also using VR to test design plans, tolerances, and safety features in virtual settings to ensure that their products are assessed at a very early stage of the process. This helps them in reducing costs and time.

Augmented Reality (AR) Prototyping

Another way of making virtual prototypes is augmented reality. Designers and engineers can use augmented reality (AR) tools to overlay virtual representations in the real world and engage with them.

For instance, Adidas once used augmented reality prototyping to design and test its Futurecraft 4D shoe. This model allowed them to visualize and test different design variations and see how they would look and feel in real life, without the need for physical prototypes.

NASA also used augmented reality prototyping to design and test the interfaces and controls for its Mars Rover. The augmented reality model allowed NASA engineers to test different designs and configurations in real-time, without using any physical prototypes.

Rapid prototyping is now an indispensable tool in digital product engineering, as it provides advantages like shorter time-to-market, more flexibility, lower costs, and increased collaboration. With RP, you can quickly iterate on product designs, identify and fix flaws early in the development process, and create innovative products that meet emerging customer needs.

Implementing rapid prototyping into your product development procedures will help you stay relevant in an ever-changing industry and capitalize on new trends.

Also read our previous blog, Everything You Need To Know About Digital Product Development